Supal (Changzhou) Precision Tools Co.,Ltd
Supal (Changzhou) Precision Tools Co.,Ltd Art of Cutting
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Solid carbide reamers offer several benefits over other types of reamers, such as high-speed steel (HSS) reamers. Of these, hardness and wear resistance, precision and accuracy, rigidity and stability, versatility, and chip evacuation are of particular importance.
Solid carbide reamers are extremely hard and can withstand high cutting speeds and temperatures without losing their cutting edge. This leads to longer tool life and consistent performance. Their precise manufacturing ensures precise hole dimensions and surface finishes in applications where tight tolerances and high accuracy are required. Further, the solid carbide construction gives excellent rigidity and stability during cutting operations, which improves hole straightness and roundness.
Solid carbide reamers can be used in a wide range of materials, from steels to cast iron and composites, and make suitable for both roughing and finishing operations. Some also have special flute geometries and chip breakers that improve chip evacuation and prevent chip clogging.
Though these reamers are usually more expensive than HSS reamers, they offer cost-effectiveness over long tool life and superior performance. When using them, one should keep proper cutting parameters, such as cutting speeds and feeds, in mind for extended tool life and optimal results.
Solid carbide reamers are commonly used in various machining applications where precision, accuracy, and durability are crucial.
In the aerospace industry, they are employed for machining critical components such as engine parts, landing gear, and airframe structures. These reamers ensure high accuracy and tight tolerances required for aerospace applications.
The automotive industry utilizes them for machining engine blocks, cylinder heads, connecting rods, and other components. They help achieve precise dimensions and smooth surface finishes, ensuring optimal performance and longevity of automotive parts.
Solid carbide reamers also find application in the medical field for manufacturing orthopedic implants, surgical instruments, and other medical devices. The reamers enable the production of accurate holes with excellent surface quality, which is critical for medical applications.
In the oil and gas sector, they are used for machining components used in drilling equipment, valves, pumps, and other critical parts. They provide the necessary precision and durability to withstand the demanding conditions of the industry.
They are employed in the mold and die industry for machining intricate cavities and holes in molds, dies, and tooling. These reamers help achieve precise dimensions and surface finishes required for mold and die applications.
Lastly, solid carbide reamers are also used in general machining operations across various industries, including metalworking, fabrication, and precision engineering. They are suitable for enlarging and finishing holes in a wide range of materials, ensuring accuracy and quality in the final product.
| Features | Details |
|---|---|
| Grade | HRC45/55/60/65 |
| Coating | Customized Coating |
| Flute Length | 20-60mm |
| Point Angle | 15 |
| Shank Type | Straight |
| Suitable for | Copper, Cast Iron, Carbon Steel, Mould Steel Etc. |
| Material | Solid Carbide |
| Helix Angle | 35,38,40,45 |
| Cutting Length | 20-60mm |
| Cutting Diameter | 4-20mm |
| Type | Welding Reamer, Tapered Reamer, Brazed Reamer |
Solid carbide reamers are designed and manufactured with precision and accuracy in mind. They offer a wide range of advantages such as tight tolerances, size control, roundness and straightness, superior surface finish, hole geometry control, and repeatability.
Tight tolerances for instance, are often in the range of a few microns (µm) or even submicron levels, which ensure consistency and reliability in the machined holes. Precise diameter increments also help create accurately sized holes for the desired fit and functionality.
In addition, they are designed to produce round and straight holes, and contribute to achieving high-quality surface finishes. Their geometry is optimized to control hole geometry, such as taper and concentricity, and to provide excellent repeatability in terms of size and dimensional accuracy.
Achieving optimal results with solid carbide reamers, however, would also depend on various factors such as cutting parameters, machine rigidity, workpiece material, and coolant or lubrication used.
Brand Name: Supal
Model Number: Reamer
Place of Origin: Changzhou, Jiangsu, China
Minimum Order Quantity: 5PCS
Price: To be negotiated
Delivery Time: 7-15Days
Payment Terms: T/T, PAYPAL, ALIPAY
Supply Ability: 100000000000PCS
Type: Reamers
Cutting Direction: Right Hand
Shank Diameter: 4-20mm
Cutting Diameter: 4-20mm
Overall Length: 75-200mm
Supal provides custom solid carbide reamers for various industries, such as lathe reamer, carbide chamber reamer and custom HSS reamer. Our reamers are designed to produce the highest quality finish, with the optimal number of cutting edges, while providing longer tool life.
At XYZ Company, we offer a full range of technical support and services for our Solid Carbide Reamers. Our support team is available to answer any questions you may have, provide guidance on product selection, and help you troubleshoot any issues you may be having. We also provide comprehensive training and installation services to ensure the optimal use of your Solid Carbide Reamers.
At XYZ Company, we understand that it is not always possible to have an expert on-site for product installation and maintenance. To accommodate this, we provide remote technical support services. Our remote support team is available 24/7 and can assist you with any issue you may be having.
Our Solid Carbide Reamers are made with the highest quality materials and have a long service life. However, in the unlikely event that you experience any issues, we also provide a comprehensive warranty and repair service. If your Solid Carbide Reamers require repair, our team can quickly and efficiently diagnose and repair any issues.
At XYZ Company, we strive to provide the best customer experience possible. Our technical support and service team is available to answer any questions you may have and provide you with the best possible service and support.
Packaging and Shipping of Solid Carbide Reamers:
Solid carbide reamers are usually packaged in protective plastic containers, cardboard boxes, or other packaging materials to provide a secure fit and prevent damage during transport. All packages are shipped with a tracking number for proof of delivery.
We ship our solid carbide reamers via FedEx, UPS, and USPS. In most cases, orders are shipped within 1-2 business days after the order is placed. Expedited shipping options are available upon request.